Introduction to SANY Heavy Industry Wind Power Equipment Workshop, Mobile Robot Material Transportation Automation Control
Guide
At present, most of the material transportation in domestic factory workshops and e-commerce warehousing relies on manual completion, which cannot meet the requirements of modern industrial automation, flexibility, and rapid production. As mobile robots are widely used in modern industries, they have replaced manuals to complete a large number of process operations, such as efficient and accurate loading and unloading, optimal allocation of tasks, etc., effectively reducing enterprise production costs. The following editor will focus on introducing to you, Xianzhi's mobile robot material transportation system solution, and feel the difference of mobile robot intelligent transportation.
Case selection
Analysis of mobile robot material transportation solutions
1. Introduction to the background of Sany Heavy Industry Wind Power Equipment WorkshopBeijing Sany Heavy Industry Co., Ltd. is a large-scale enterprise engaged in R&D, manufacturing, and sales of construction machinery. The wind power equipment workshop for the production of wind turbines has a large area (about 20,000 square meters) and complicated route conditions. Relying on the traditional manual forklift transportation method, there are problems in the process of material transportation in the workshop, such as large transportation workload, low manual forklift efficiency, and low accuracy.
Figure 1 Beijing Sany Heavy Industry Co., Ltd.
Figure 2 Sany Heavy Industry Wind Power Equipment Workshop
2. Xianzhi systematic solution and system configurationIn order to solve many problems in the material transportation of wind power equipment workshops, Beijing Sany Heavy Industry put forward the demand for a systematic solution for the material transportation of mobile robots. After layers of screening, an integrator of Xianzhi Robot won the bid for the material transportation system transformation of the wind power equipment workshop. project. The successful implementation of this project has solved various problems encountered in the material transportation process of the workshop, thereby achieving the goal of efficient, accurate and automated material transportation.
As a high-tech enterprise in the field of mobile robots, Xianzhi Robot masters the core algorithms of mobile robots with independent intellectual property rights, and has rich experience in unmanned projects in the automation industry. Xianzhi Robot is committed to serving integrators in various industries with mobile robot needs, and providing partners with all-round and scenario-based products, technologies and solutions. In this project, we provided our partners with a systematic solution for mobile robot material transportation to effectively meet the application needs of end customers.
The specific solutions are as follows:(1) Collect corresponding information through the code scanner to the on-site MES system. The MES system generates a task order, and then sends the order information to the RoboRoute scheduling system through the RoboRoute Web API communication protocol;
(2) The dispatching system arranges suitable mobile robots to pick up the full-material car from the departure area and send it to the corresponding station;
(3) The mobile robot sends the full cart to the corresponding parking area of ​​the station, puts down the full cart and automatically detects whether there is an empty cart in the empty parking space, and retrieves the empty cart and automatically counts the empty cart if there is one. Car storage area;
(4) Adopting the Mecanum wheeled submerged and lifting mobile robot, which can perform translational motion and effectively avoid the problem of turning radius, and solve the problem of passing through narrow passages in the workshop.
The specific configuration is as follows:
Figure 3 Description of the site map of the wind power equipment workshop of Sany Heavy Industry
Figure 4 The dispatch system arranges the optimal mobile robot to come to the departure area
Figure 5 The mobile robot efficiently and accurately delivers the full truck to the workstation
3. Value for customersThe mobile robot material transportation system completed in this transformation has greatly improved the intelligence and automation of the wind power equipment workshop of Beijing Sany Heavy Industry. Two submerged lifting handling robots realize 24-hour uninterrupted, efficient and accurate transportation of materials in the production workshop. The introduction of the Xianzhi mobile robot material transportation system solution efficiently solves the problems of large transportation volume in wind power equipment workshops, low efficiency and low accuracy of manual forklifts, and greatly improves the safety of workshop operations. With minimal investment, the goal of Beijing Sany Heavy Industry's wind power equipment workshop to be automated, intelligent, and systematic to transport workshop materials has been achieved!
Such an efficient mobile robot material transportation system solution is based on Xianzhi's continuous research and development of the core technology of autonomous mobile robots:
(1) High-precision SLAM laser navigation technology: real-time map correction based on environmental information, real-time dynamic detection for various complex environments, achieving high-efficiency and precise positioning of laser navigation, improving the degree of automation in the workshop, and finally realizing the production of wind turbines Unmanned operation in the workshop.
(2) Robot scheduling service system RoboRoute: realizes multi-machine collaborative operation, efficiently completes flexible dispatching tasks, and intelligently optimizes the production rhythm of material transportation in the workshop;
(3) The visualized implementation software Roboshop can quickly set the robot's operating circuit and working mode, greatly reducing the implementation cost of the wind power equipment workshop.
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